It issuitable for the sole fitting
procedure of casual shoes and various types ofsports shoes that helps to inject
oil into the cylinder and creates pressure.Rubber pads are then produced
through high pressure stretching and accomplishthe purpose of omnipotent
extrusion by use of the inflation compressionprinciple, leading to perfect sole
fitting.
The processedshoes are placed inside the
round hydro-cylinder by use of industrialprinciples to be pressed and formed,
simple in operation, with theserviceability ratio of rubber pads as high as
300-500 thousand pairs/piece,soundly a great breakthrough in the current sole
formation field.
The machineis capable to improve quality
and saves a large number of manufacturingprocedures. Omnipotent extrusion makes
even pressure and sticking force improvement.This machine does not require
using front and back presses, side presses, wallpresses, punching machines or
any pressure bottom mold for the completion ofall procedures once and for all,
which not only improves quality but also savesa large number of manufacturing
procedures, manpower and electricity.
Outputincrease: this machine is not
restricted by any sole appearance or size, foreach pair of shoes has only 3-5
seconds of pressure fitting time.
Simple andsafe operation: full-automatic
circuit design, which is capable to be operatedcontinuously and
full-automatically. It is set up with two-point emergency stopbuttons, safety
door devices and infrared interrupt devices to provide tripleprotection on the
safety of operators without the attendance of skilled workersas it’s simple to
operate.http://www.dgqifeng.com/productdetail-33.html
II. MechanicSpecifications
Type 500:Length 990m/m, Width 860m/m,
Height 1680m/m. Weight: 1240 kg
Type 600:Length 1090m/m, Width 980m/m,
Height 1690m/m. Weight: 1450 kg
Standardfitting pressure: 22-25 kg/cm2
Used voltage:220V60HZ/380V50HZ
Outputcapacity: 2400-3200 pairs/8 hours
Motor power:3HP
Pumppressure: 0-70 kg
Fireproofhydraulic oil: DC R46# synthetic
oil
III.Installation Methods
1. Fireproof hydraulic oil. Filled
before themachine shipping out of the factory.
2. It has been connected to the
three-phase 380Vpower line and the motor rotation direction has been determined
when themachine starts. (It’s in the correct motor rotation direction. The mainpressure gauge
indicator will rise, and if the direction is wrong, it needsonly replacing the
two of the three power lines.)
3. Adjust the required pressing time.
(Generallythe pressing time is best to be the high pressure completion time
plus thepressure maintenance time of 2 seconds, and other timing items have
beencalibrated before the machine is shipping out of the factory without
thenecessity of further adjustment).
4. When the machine is being
operated, please benoted that foreign matters shall be prevented from placing
into the hydro-cylinderto avoid dangers and rubber pad damage.
5. No non-specific oils of this
machine can beadded into the oil cylinder, while dust and debris shall be
prevented fromentering it.
6. The oil volume inside the cylinder
shall bechecked each month, and if the oil level is lower than the top of the
filteringscreen, it shall be added with oil to prevent the pump from empty
running,affecting the speed and pressure of the machine, or even damaging the
machine.
7. The fireproof hydraulic oil shall
be renewedonce every 1-2 years, and if the oil is too thick, diluent oil shall
be addedto assist the pump to run smoothly.
IV. FireproofHydraulic Oil
1. It is multiple chemical synthetic
oil. (Watersoluble.)
2. Non-toxic. It can be discharged to
any place withoutpolluting the environment after using.
V. Rubber PadReplacement and Exhaustion
Methods
1. The lower cylinder shall be placed
in a fixedlocation.
2. Adjust the touch screen to the
manualposition.
3. The inflow and outflow of the
hydro-cylinder shallbe adjusted to the outflow position to automatically
deplete all oil in thehydro-cylinder before shutting off the machine.
4. Lock the flange screw and align
the lockingscrew to the corner lock.
5. Manual water ingress shall be done
whenstarting the machine to make the rubber pad rounded and 15 cm convex
beforeoutflow of water (the rubber pad will be fast retracted when exhausting
air),repeat it until no air exists in the cylinder. If some air is left inside
thecylinder, it will be automatically exhausted during automatic operation.
6. Adjust to the automatic status to
startautomatic operation.
7. Precautions in rubber pad
replacement. Flangescrews must be fetched under the shutdown status of the
machine to avoid risks.
VI. Operation
1. Open the main power switch inside
the controlbox on the right of the machine (upward).
2. select switches of the power on
the controlpanel above the machine, press (the controlling power light will be
on) it tostart the motor for the first time. There will be some air from oil
pumping ofthe pump and it is normal to generate large noise within one minute,
noise willbe eliminated and operation can be started.
3. Adjust the required sticking
pressure. Thismachine uses pressure sensors that only the indication on the
touch screenrequires to be adjusted to regulate the pressure within the
required range of22-25 kg. The maximum pressure of this machine is controlled
within 30 kg.
4. Adjust the pressing time (adjust
it though thetouch screen, and it is best to maintain the pressure for
additional 2 secondsafter the high pressure is completed, in which the sticking
pressure and thepressure maintenance time are determined based on the hardness
of the sole).
5. When sticking soles, the shoes
shall be placedonto the rubber pad in the round hydro-cylinder. The spacing
between two solesshall be kept above 125px.
6. Press the lower green starting
switch on thebottom of the left and right control panel by both hands and the
machine willbe running full-automatically. The upper cylinder will be
automatically loweredafter the pressing is completed, at which time the pressed
soles can be takenout to complete the pressing procedure.
7. The safety door will rise at the
same timewhen the lower cylinder is rising. If insufficient care is given, the
lowercylinder will stop rising while dropping immediately when hands touch
thesafety devices of the safety door, and further operation can be started
whenthe lower cylinder drops to a fixed position.
8. The switches of the electric parts
inside thecontrol box have been adjusted well before the machine is shipping
out of thefactory. Unless demanded, please do not adjust them freely.
9. When power is on, the electric
eyes will bestarted concurrently. Please guarantee the safety of operation.
10. When abnormal conditions of the machine
arediscovered, press the emergent stop buttons to ebb the voltage and lower it
tothe original position immediately.
11. A micro-motion switching power
interruptionsystem is set up on the back door, and the machine cannot be
operated when theback door is not closed.
VII.Troubleshooting
1. Thecylinder fails to rise when the starting
button is pressed.
a) Check whether the control power is
on.
b) Check whether the machine is
adjusted to themanual position (if it stays on the manual position, it cannot
automaticallywork).
c) Lift the electric equipment to
check whetherthe solenoid valve is powered or damaged.
d) Check whether the proximity switch
on the backof the machine platform is inducted in place.
e) The machine has been designed
according toEuropean safety standards, and its switch must be started by
pressing the leftand right buttons concurrently.
2. Thebraking cannot move forward.
a) Check whether the indirect switch
on the backtop right of the machine platform is inducted in place.
b) Check whether the braking
progressing route isdamaged (the standard time shall be 0.5-1 second).
c) Check whether the braking
controlling electricequipment, hydro-cylinder or solenoid valve is powered or
breakdown.
3. Nosticking pressure
a) When the machine is braked and
progressed,check whether the switch is inducted in place or damaged.
b) Check whether the power line of
the pressurecontrol valve is stripped or the pressure time returns to zero.
c) Check whether the solenoid valve
is powered ordamaged.
d) Check whether the hydraulic oil is
enough thatleads to insufficient pumping pressure.
3. The lowercylinder fails to drop.
a) Check whether the pressure ebbing
time of thelower cylinder has been extended.
b) After the machine brakes and
returns, checkwhether the indirect switch is inducted in place.
c) Check whether the braking solenoid
valve hasany breakdown.
4. Treatmentmethod when using the emergency
stop or carelessly touching the safety door.
a) It will automatically be operated
without thenecessity of any adjustment.
b) When the current oil cylinder
returns to theoriginal position, it can be operated again.
5. When thesticking pressure sensor is
damaged.
It must bereplaced before restarting the
machine. (Its maximum pressure is set up as22-25 kg/m).
6.Precautions in Manual Operation
a) When the lower cylinder rising is
notoperated, or the upper and lower hydro-cylinders are not closed, the
brakingprogressing cannot be operated.
b) When the upper and lower
hydro-cylinders areclosed, oil injection into the upper and lower
hydro-cylinders cannot beoperated. Or oil shall be outflowed to prevent the
rubber pads from pressurizedexplosion without witness.
c) If manual operating tests are
needed, adjustthe machine on the touch screen.
7. MachineMaintenance Method
a) Rub and clean with a wet cloth
after shuttingdown the machine at the end of each working day.
b) Paste machine oil on the four
guide rods onthe braking vane each week. Rub and clean the top outside of the
water tankwith a wet cloth.
c) The water tank cover must be
sealed to preventdust and debris from entering.
d) Each time of replacing rubber
pads, it ishardly avoidable that some hydraulic oil outflows, which must be
rubbed andcleaned with a wet cloth, or otherwise rubbing will be difficult
after a longtime.
8.Instruction of Working Procedures
a) Press the starting switch by both
hands. (Thelower cylinder rises.)
b) When the lower cylinder rises in
place, touchthe braking indirect switch and the light will be on
.
c) When the braking progress is in
place, toughthe pressurization indirect switch and pressurize it once more when
the redlight is on [12-15 kg], and then second pressurization [22-25 kg],
whichadjustment is based on the shoe material.
d) Maintain the pressure for above 2
secondsafter pressurization, and braking shall be automatically returned after
it iscompleted. Touch the dropping indirect switch of the lower cylinder and
thelower cylinder will drop in place. All working procedures then
conclude,(waiting for another operation).
e) If no motion occurs during machine
operation,please check whether the electric equipment is damaged, whether the
indirectswitch light is on. If the light is off, please adjust the position or
checkwhether the machine is damaged.
f) Thereare electric eyes on the
safety devices, including the emergency stop, thesafety door bar and the
